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Engineered Zr/Zn/Ti oxide nanocomposite coatings for multifunctionality

Year: 2021

Journal: Appl. Surf. Sci., Volume 563, OCT 15

Authors: Velumani, S.; Regmi, G.; Lee, Minho; Castaneda, H.; Kuttolamadom, Mathew; Qian, Xiaofeng; Kassiba, A.

Organizations: Consejo Nacional de Ciencia y Tecnologia-Secretaria de Energia (CONACyT-SENER) [263043]; CONACyT

Keywords: Nanocomposites; Anti-corrosion; Photocatalysis; DFT; Multifunctionality

Engineering metal oxides to achieve highly desirable properties can allow for multifunctionality and simultaneously enable antibacterial, anticorrosion, antireflection, and self-cleaning (A(3)S) potentials on a single surface. This study elucidates the improvements on the properties of ultrathin coating deposited using RF sputtering from optimized mechanically milled nanocomposites of zirconium dioxide (ZrO2), zinc oxide (ZnO), and titanium dioxide (TiO2), - Z(2)T. Optimizing the compositions, synthesis, and sputtering parameters reflected the improvements in the individual metal oxides' properties. The bandgap of sputter-coated nanocomposite films showed a red-shift, from 3.70 to 3.54 eV with varying Zr rich to Zr poor compositions, suggesting its antireflecting potential application layer in solar cells. The photocatalytic studies using TiO2 rich nanocomposite samples showed higher degradation efficiency of 89% under visible light, implying good antibacterial property on E-coli. Electrochemical impedance spectroscopy (EIS) analysis using a 3.5% NaCl solution demonstrated that Z(2)T films sputtered on stainless steel substrates produce an excellent protective anti-corrosion coating with a phase angle around -82 degrees. The water contact angle measurements supported the superior hydrophobic feature as self-cleaning by repelling the impurities. Furthermore, density functional theory calculations complemented the experimental results. Thus, engineered Z(2)T nanocomposites can pave the way to design multifunctional coatings/ alloys for unprecedented applications.