Wettability plays a crucial role in many industrial processes where liquid and solid interact. This is true also in the pharmaceutical industry where wettability is of utmost importance in various process steps from the manufacturing of solid dosage forms to their disintegration and dissolution. Tablets are the most popular dosage forms because of the several advantages they offer. From a manufacturing point of view, they are suitable for mass production and the manufacturing costs can be kept low. For patients, tablets are easy to handle and use. Coating the tablets is done to improve their appearance, mask the taste and odor as well as control the rate of drug release. Wettability has a critical role in the coating process.
Adhesion of the film coating on pharmaceuticals is important as the coating often plays an important role also in the drug release process. A non-uniform coating may lead to premature release of the drug. How the coating formulation is spread on the tablet surface and the strength of bonding is dictated by the surface properties. Surface roughness and hydrophobicity of the substrate surface should be evaluated to ensure proper bonding.
The surface tension of the coating formulations determines together with the substrate properties how the formulations spread and adhere to the substrate. Especially with water-based coating formulations, the surface tension is typically too high to facilitate good spreading. On the other hand, if the surface tension is too low the leveling process will be influenced leading to an orange peel surface. Surface tension can be modified with surfactants. Commonly used surfactants in the pharmaceutical industry are, for example, Spans and Tweens.
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